Gemini Custom Formed Letters & Logos

Gemini Products are only sold through Sign Professionals & Graphic Resellers listed under Signs in your Yellow Pages.

2008/2009 Gemini Catalog

Gemini Incorporated
1-800-538-8377

Plastic Letters - Custom Formed Letters & Logos

Formed Plastic Letters and Logos by Gemini

Custom Formed Letters & Logos

About these Letters:

There are fewer plastics greener that our CAB (Cellulose Acetate Butyrate). As the name implies, the cellulose—the body of the plastic—is derived from wood and cotton fiber cells. Sheets of this easy-forming material are extruded by Gemini in our state-of-the-art extrusion plant. Custom formed letters and logos are extremely weatherable and have stood the test of time with Gemini since 1963. With 31 standard pigmented colors, variety of face profiles, mounting hardware, and thousands of custom options—Gemini can create custom formed designs for you in less time, money, and hassle than if you were to try to otherwise manufacture it yourself. And by the way, ours comes with a lifetime guarantee.

Economy and Durability

Up to 2" deep
Flat, round or prismatic face
Single formed pieces up to 45" x 68"
31 Standard pigmented colors
Custom paint matching

Gemini’s custom forming operations provide you with a means of replicating a typestyle or logo that is not within our extensive mold inventory. With the ability to form our plastic into shapes not attainable with acrylics or polycarbonate—you can create designs with detail that you would not think possible. Our mold artists can take your 2D drawings and images and produce 3D shapes that will make your customers take notice. Multiple sets also afford even lower costs than what you would find off our single piece pricing.

Near Chrome Finish

NEW - Near Chrome Finish

Chrome looking finishes do not necessarily require metal substrates in actual hexavalent chrome baths. Gemini can utilize a near chrome spray-on application to provide you with stunning metal or plastic letters and logos. Imperfections will be seen in the surface of most substrates, as this is not a true plating process. Round face and prismatic styles are recommended for best results.

Call for a quote on the Near Chrome finish applied to any of your plaques, letters, or logos. This process may extend lead times on your order by several days.

Gold Leaf Finish

NEW - Gold Leaf Finish

Pure 24K gold is applied to any Gemini Formed Plastic Letters. The finish result is not matched by any paint, treatment, or other base metal. Gold Leaf is truly the gold standard of the industry. Completely weatherable, installations last a generation before re-leafing is required due to ewear and tear in most applications. Round and prismatic styles are recommended for best results. Call for a quote on this process, which might also extend lead times on your order.

LED Options

NEW - LED Illuminated Option

Gemini has added a complete line of illuminated letters that will give you more design flexibility and the option of LED illumination... (more)

Standard Mountings

Plain letters are shipped without any mounting hardware.	Flange is a flat, 3/16" to 1/2" perimeter on the letter return into which holes can be drilled. Secure with screws or nails. Wider flange available upon request. Not recommended for letters under 6".	Studs are metal threaded posts on the rear of the letters. Specify if studs need to be in line for brick or block wall mortar joints. When installed, studs typically extend approx. 1-1/2"-2" from the back of the letters. See page 190 for other available length studs. (Brick: 2-5/8" on center; Block: 8" on center) (Watch stud mount video.)


Pads are plastic disks on the rear of the letters. Adjustable or flush pads available upon request. (Watch pad mount video.)	Combination has pads at the bottom and studs through pads at the top of the letter. Specify if studs need to be in line for brick or block wall mortar joints. Not for letters under 6". (Watch combination mount video.)	Combination All has studs through pads on all mounts. Specify if studs need to be in line for brick or block wall mortar joints. Not for letters under 6". (Watch combination all mount video.)


Brackets are L-shaped plastic projections flared outward from back of the letter.	Wires are stainless steel inserted into plastic blocks glued to inside of letter. Available for flush mounting or with 1/2", 1", 1-1/2" or 2" standoffs on flat faced letters 6" and up.	Foam filled letters are filled with rigid urethane foam and cut flush to the back edge of the letter. Available for letters 9" and smaller.

Free Standing letters have 90° mounting brackets for installing on roofs. Other angles available upon request.